Copper Alloy Knowledge and FAQ銅合金技術知識與常見問答
Grade comparisons for pure copper, brass, phosphor bronze, nickel silver, and beryllium copper, plus common questions.
Choosing a Grade by Need
| Need | Suggested grade |
|---|---|
| Electrical and thermal conductivity, ductility (transformers, connectors, terminals, PCBs, heat sink parts) | C1020, C1100 |
| No hydrogen embrittlement when heated at high temperature in a reducing atmosphere | C1020 |
| Ductility and plating quality (door locks, crafts, terminals, bathroom fittings, plugs, buttons, lamp sockets) | C2600, C2680 |
| Ductility and corrosion resistance, terminal connectors, bearings | C5191, C5210 (phosphor bronze) |
| Attractive luster, coins, medical devices, musical instruments, electrical materials | C7521, C7701 (nickel silver) |
| Spring materials, connectors, spring contacts, mold inserts; high strength after age hardening | C1720 (beryllium copper) |
For supply status and composition of each grade, see the copper alloy products page. Please contact us for actual supply.
Pure Copper C1020 and C1100
| Item | C1020 | C1100 |
|---|---|---|
| Name | Oxygen-free copper | Tough pitch copper |
| Cu % | ≥99.96 | ≥99.90 |
| Hydrogen embrittlement test | Required | Not required in CNS Table 3 |
Brass C2600 and C2680
| Item | C2600 | C2680 |
|---|---|---|
| Cu % | 68.5–71.5 | 64.0–68.0 |
| Zn % | Balance | Balance |
| O tensile strength N/mm² | ≥275 | ≥275 |
| 1/2H tensile strength | 355–440 (355–450 for thickness <0.30 mm) | Same |
| H tensile strength | 410–540 | 410–540 |
| Example uses in CNS Table 1 | Terminal connectors, etc. | Deep-drawn parts such as copper buttons, cameras, and insulated goods; terminal connectors; wiring devices |
Spring Materials: Phosphor Bronze, Nickel Silver, Beryllium Copper
| Grade | Series | H tensile strength N/mm² | EH | SH |
|---|---|---|---|---|
| C5191 | Phosphor bronze (Sn 5.5–7.0%) | 590–685 | 635–720 | ≥690 |
| C5210 | Phosphor bronze (Sn 7.0–9.0%, for springs) | 590–705 | 685–785 | 735–835 |
| C7521 | Nickel silver (Ni 16.5–19.5%) | 540–640 | ≥610 | — |
| C7701 | Nickel silver (for springs) | 630–735 (depends on thickness) | 705–805 | 765–865 |
| C1720 | Beryllium copper (for springs) | 685–835 (H, before aging) | — | — |
- C5210, C7701, and C1720 follow CNS 3114 (for springs), which also sets spring limit values.
- Nickel silver (German silver) contains no silver. The name comes from its look.
Temper Symbols and Choosing
| Symbol | Description |
|---|---|
| O | Fully recrystallized or annealed condition, with the lowest tensile strength |
| 1/4H, 1/2H, 3/4H, H | Work-hardened in order, with strength rising step by step |
| EH, SH, ESH, SSH | Harder tempers with higher strength |
| M | Mill-hardened: cold-worked and age-hardened at the mill before shipment, so it is supplied with the specified properties (CNS 3114) |
FAQ
Choosing and Comparing Grades
What is the difference between C1020 and C1100?
C1020 is oxygen-free copper (OF), with at least 99.96% copper. C1100 is tough pitch copper (ETP), with at least 99.90% copper.
What is the difference between C2600 and C2680 brass?
Both are copper-zinc alloys. C2600 has 68.5–71.5% copper. C2680 has 64.0–68.0% copper. Under CNS 11073, the required tensile strength is the same for both. C2680 is often used for deep-drawn parts such as snap fasteners (copper buttons) and camera parts. C2600 is used for items such as terminals and connectors.
What is the difference between C5191 and C5210 phosphor bronze?
Both are phosphor bronze. C5191 has 5.5–7.0% tin (CNS 9503). C5210 has 7.0–9.0% tin (CNS 3114, for springs). In full hard (H) temper, the required tensile strength is 590–685 N/mm² for C5191 and 590–705 N/mm² for C5210. C5210 also has a required spring limit value (the highest stress a spring can take and still return to its original shape).
What are C7521 and C7701 nickel silver (German silver)? Do they contain silver?
C7521 and C7701 are copper-nickel-zinc alloys. They contain 16.5–19.5% nickel. Copper is 62.0–66.0% in C7521 and 54.0–58.0% in C7701. The name "nickel silver" (also called "German silver") comes from its silver-white color. They do not contain silver. They are used for coins, medical devices, musical instruments, and electrical materials.
Which copper alloy should I use for springs or spring parts?
CNS 3114 (for springs) covers C1720 beryllium copper, C5210 phosphor bronze, and C7701 nickel silver. It also sets spring limit values (the highest stress a spring can take and still return to its original shape). The best choice depends on your needs for strength, conductivity, and forming.
Which copper alloys does Sursun Metals supply?
We usually carry C1020, C1100, C1720, C2680, C5191, and C7521. If the grade you need is not listed, please contact us.
What are the US UNS and European EN numbers for the copper alloys Sursun supplies?
C1100 matches UNS C11000 and EN Cu-ETP (CW004A). C1020 matches UNS C10200 and EN Cu-OF (CW008A). C2680 matches UNS C26800 and EN CuZn33 (CW506L). C5191 matches UNS C51900 and EN CuSn6 (CW452K). C1940 matches UNS C19400 and EN CuFe2P (CW107C). These are close equivalents, not exact matches. If you must meet a specific standard, please use the grade that standard names.
Tempers and Conductivity
What do the temper codes O, 1/4H, 1/2H, H, EH, and SH mean for copper sheet?
O means fully recrystallized or annealed. It has the lowest tensile strength. 1/4H (quarter hard), 1/2H (half hard), 3/4H (three-quarter hard), and H (full hard) are made harder by cold working, and strength goes up at each step. EH (Extra Hard), SH (Spring Hard), and ESH (Extra Spring Hard) are harder tempers with even higher strength.
How does a harder temper affect bending?
A harder temper means higher strength. If you need to bend the metal, a harder temper needs a larger inside bend radius.
What is the electrical conductivity of pure copper?
This follows CNS 11073 (the Taiwan national standard). For C1020 and C1100 in annealed (O) temper, thickness over 0.50 mm, conductivity is at least 100% IACS (International Annealed Copper Standard). For quarter hard (1/4H) and half hard (1/2H), thickness up to 2.0 mm, it is at least 97%. For full hard (H), thickness up to 2.0 mm, it is at least 96%.
What is IACS?
IACS stands for International Annealed Copper Standard. It is a standard scale for how well a metal carries electricity. In 1913, the International Electrotechnical Commission (IEC) set the conductivity of standard annealed copper at 20°C as 100% IACS. That value is 58.0 MS/m (a resistivity of about 1.7241 µΩ·cm). The conductivity of other metals and alloys is compared with it and shown as a percentage. A higher number means better conductivity. For example, 50% IACS means the metal carries electricity half as well as standard annealed copper.
Why can high-conductivity copper today be above 100% IACS?
The 100% IACS mark was set using the standard annealed copper of 1913. Since then, copper refining has improved. Commercial pure copper is now purer and has fewer impurities, so its conductivity is slightly higher than that old baseline. For example, oxygen-free copper can often reach about 101% IACS. So IACS is a reference point, not an upper limit on conductivity.
Regulations and Other Topics
Do copper alloys contain lead? Do they meet RoHS?
Some copper alloys sold by Sursun Metals may contain lead. Our SGS test reports show that our copper alloys meet the RoHS (Restriction of Hazardous Substances) limit for lead. For exact composition, please see the mill test certificate (MTC) or a third-party test report. Under CNS, lead is 0.05% or less for C2600 and C2680. It is 0.03% or less for C1940, C7521, and C7701. It is 0.02% or less for C5191 and C5210. CNS sets no upper lead limit for C1020, C1100, C1921, and C1720. We do not add lead on purpose to C1921 and C1940.
Why does copper change color? How can I prevent it?
Copper surfaces may oxidize and turn dark when they touch oxygen, moisture, sulfur-containing gases, or sweat from hands. A green patina (verdigris) may even form. We suggest you store copper in a dry place, avoid touching it with bare hands, and use anti-tarnish paper or sealed packaging.
References
Standards Cited
- CNS 11073: Copper and copper alloy sheet and coil
- CNS 3114: Copper alloys for springs (C1720, C5210)
- CNS 9503: Phosphor bronze and nickel silver sheet and coil
External References
Metal Materials and Processing Inquiries
Please contact Sursun Metals
